Lithium Extraction
Client: Confidential
Location: Confidential
Scope: Module Fabrication
The Shaw Group completed the fabrication of 11 process modules for a confidential client’s lithium extraction facility, supporting the advancement of battery technologies. The modules ranged in weight from 10 to 50 tons and were successfully delivered to the project site by truck.
Project scope included: procurement, structural prefab, structural steel assembly, pipe fabrication, paint, insulation, electrical tray, pressure testing, dimensional control and NDE, assembly of complete plant for operational checks.
The project was completed in 2022 with zero lost time incidents (LTI), demonstrating Shaw’s continued commitment to safety, quality, and precision in modular execution.
Electrolyzer Packaging
Client: Various
Location: Global
Scope: Turnkey
Shaw Projects & Modules supports the advancement of green hydrogen through involvement with multiple electrolysis technologies, including both PEM and SOEC electrolyzers. The scope spans from front-end engineering design (FEED) and cost estimating to detailed engineering, modular design, component procurement, fabrication, assembly, testing, and final delivery of fully integrated modules.
Cathode Unit for Battery Plant
Client: Tesla
Location: Austin, Texas, USA
Scope: Engineering, Pipe and Module Fabrication
In 2023, The Shaw Group completed the modular design and fabrication of a Cathode Unit for Tesla at its Gigafactory in Austin, Texas. The project featured a hybrid execution strategy, combining modular design with select off-modular equipment installations.
The scope included the fabrication and assembly of 8 process modules, integrating a total of 185 pieces of equipment. The project also involved the installation of 7,691 linear feet of piping across carbon steel, 304 stainless steel, and 316 stainless steel metallurgy.
Detailed engineering support was provided through 75 P&IDs, 789 unique line numbers, and 892 isometric drawings.